600W 10A High-Power DC-DC Boost Converter Module – Constant Current Voltage Step-Up Power Supply for LED Drivers, Solar, Mobile Applications (Non-Isolated)

$3.03

SKU: FA2102-10 Category:

Description

Product Overview

The 600W 10A High-Power DC-DC Boost Converter Module is a professional-grade step-up switching regulator designed to convert lower DC voltages into higher, adjustable output voltages. Whether you need to power a laptop from a 12V car battery, drive high-power LED arrays, create a custom benchtop power supply, or charge lithium battery packs, this module delivers the performance and flexibility required for demanding applications.

At its core, this module utilizes a non-isolated boost (BOOST) topology with a maximum input current of 15A and a maximum output power of up to 600W. The input voltage range of 10V to 60V allows it to accept power from a wide variety of sources, including 12V car batteries, 24V truck electrical systems, solar panels, and 36V industrial power rails. The output is continuously adjustable from 12V to 80V, making it suitable for everything from charging lithium battery packs to powering 80V LED lighting systems.

A standout feature of this module is its dual-mode operation: it functions as both a constant voltage (CV) power supply and a constant current (CC) LED driver. The onboard potentiometers allow you to independently set the output voltage and current limit, making it perfect for charging batteries (where a constant current/constant voltage profile is required) and driving high-power LEDs (where a regulated current is essential to prevent thermal runaway).

The module achieves a conversion efficiency of up to 95% thanks to its 150kHz switching frequency and high-quality components, including a toroidal inductor and low-ESR capacitors. For enhanced durability, the module is built with an aluminum PCB substrate, which acts as a heatsink to dissipate heat during high-power operation. Some versions also include a cooling fan for active thermal management.

Key Features

  • High Power Output: Capable of delivering up to 600W of output power with a maximum input current of 15A (output current up to 10A, derate based on input/output voltage differential).

  • Wide Input & Output Range: Accepts DC input from 10V to 60V and provides an adjustable output from 12V to 80V (output must be higher than input).

  • Constant Voltage (CV) + Constant Current (CC) Mode: Functions as both a standard voltage regulator and a constant current LED driver. Ideal for charging batteries (CV/CC profile) and driving high-power LEDs without additional circuitry.

  • High Conversion Efficiency: Achieves up to 95% efficiency, minimizing power loss and heat generation. Operating frequency: 150kHz.

  • Adjustable Output via Potentiometers: Two multi-turn potentiometers allow for precise, independent adjustment of output voltage (CV) and constant current limit (CC).

  • Built-in Protection Features: Includes overcurrent protection (input above 17A triggers protection), short circuit protection (input fuse), and thermal protection. Output also includes anti-backflow protection for battery charging.

  • Digital Display Option (Select Models): Some versions feature a digital tube display that can show input and output voltage by button switch, with a built-in cooling fan.

  • Robust Construction: Built on an aluminum PCB substrate for enhanced heat dissipation. Uses imported 27mm iron-silicon-aluminum magnetic ring and thick copper enameled wire for the inductor.

  • Parallel Operation Capability: Two modules can be connected in parallel to increase output current (e.g., two modules each set to 8A for a total of 16A).

Technical Specifications

Parameter Operating Value
Module Type Non-isolated Boost (BOOST) Converter
Input Voltage DC 10V – 60V (12V-60V typical)
Input Current (Max) 15A (Exceeding 10A requires enhanced heat dissipation)
Output Voltage DC 12V – 80V (continuously adjustable, output must be higher than input)
Output Current (Max) 10A (Depends on input-output voltage differential; above 6A add heatsink/fan)
Constant Current Range 0.2A – 10A (Adjustable)
Output Power Input Voltage × Input Current (e.g., 12V×10A=120W, 24V×10A=240W, 48V×10A=480W, 60V×10A=600W)
Conversion Efficiency Up to 95% (Depends on input/output voltage/current differential)
Switching Frequency 150kHz
Quiescent Current 10mA – 15mA (at 12V to 20V conversion; increases with higher output voltage)
Short Circuit Protection Input Fuse (20A)
Overcurrent Protection Yes (Input above 17A triggers protection)
Input Reverse Polarity Protection No (Add external diode if needed)
Output Anti-Backflow Protection Yes (For battery charging applications)
Operating Temperature -40°C to +85°C (Enhance heat dissipation at high temperature)
Dimensions (L×W×H) Approx. 85mm × 52mm × 21mm (Module); up to 85×62×70mm with fan/heatsink
Weight Approx. 80g – 265g (Depends on heatsink/fan configuration)

Additional information

Module Type

Non-isolated Boost (BOOST) Converter

Input Voltage

DC 10V – 60V (12V-60V typical)

Input Current (Max)

15A (Exceeding 10A requires enhanced heat dissipation)

Output Voltage

DC 12V – 80V (continuously adjustable, output must be higher than input)

Output Current (Max)

10A (Depends on input-output voltage differential; above 6A add heatsink/fan)

Constant Current Range

0.2A – 10A (Adjustable)

Output Power

Input Voltage × Input Current (e.g., 12V×10A=120W, 24V×10A=240W, 48V×10A=480W, 60V×10A=600W)

Conversion Efficiency

Up to 95% (Depends on input/output voltage/current differential)

Switching Frequency

150kHz

Quiescent Current

10mA – 15mA (at 12V to 20V conversion; increases with higher output voltage)

Short Circuit Protection

Input Fuse (20A)

Overcurrent Protection

Yes (Input above 17A triggers protection)

Input Reverse Polarity Protection

No (Add external diode if needed)

Output Anti-Backflow Protection

Yes (For battery charging applications)

Operating Temperature

-40°C to +85°C (Enhance heat dissipation at high temperature)

Dimensions (L×W×H)

Approx. 85mm × 52mm × 21mm (Module); up to 85×62×70mm with fan/heatsink

Weight

Approx. 80g – 265g (Depends on heatsink/fan configuration)

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